Industrial Coating Solutions for Wind Power
Wind Power
Wind Power
Wind Power
The Necessity Of Anti-corrosion For Wind Power Equipment
Wind turbines face extreme operating conditions, including persistent strong winds (Beaufort scale 4+), sand abrasion, intense UV exposure, and temperature extremes from freezing storms to scorching heat. Coastal installations additionally endure corrosive salt spray, demanding robust anti-corrosion solutions to ensure structural integrity while minimizing maintenance.
Zindn's Cold Galvanizing Compound Series provides engineered protection specifically for wind energy applications, delivering:
• 20+ years of corrosion resistance
• Complete environmental protection (sand, UV, moisture, salt spray)
• Wide temperature tolerance (-40°C to +120°C)
• Significant maintenance reduction
Wind Power Equipment Coating Reference System >>
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Environment
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Location
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Coating Grade
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Protection Plan
|
Road Number
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Thickness(μm)
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Total Dry Film Thickness(μm)
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I: Inland cities and industrial atmospheric environment, moderate SO2 pollution
|
Outer surface of wind turbine tower/outer surface of engine room
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C3
|
Secondary surface treatment
|
Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
||
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Cold galvanizing compound
|
1
|
50
|
180
|
|||
|
Intermediate paint
|
1
|
80
|
||||
|
Polyurethane finish
|
1
|
50
|
||||
|
The inner surface of the wind turbine tower/the inner surface of the nacelle
|
C3
|
Secondary surface treatment
|
Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
|||
|
Cold galvanizing compound
|
2
|
80
|
180
|
|||
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Intermediate paint
|
1
|
100
|
||||
|
Ⅱ: Inland cities and industrial atmospheric dust environment, moderate SO2 pollution
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Outer surface of wind turbine tower/outer surface of engine room
|
C3-Sandstorm
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Secondary surface treatment
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Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
||
|
Cold galvanizing compound
|
1
|
50
|
300
|
|||
|
Intermediate paint
|
2
|
200
|
||||
|
Polyurethane finish
|
1
|
50
|
||||
|
The inner surface of the wind turbine tower/the inner surface of the nacelle
|
C3
|
Secondary surface treatment
|
Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
|||
|
Cold galvanizing compound
|
2
|
80
|
180
|
|||
|
Intermediate paint
|
1
|
100
|
||||
|
Ⅲ: Industrial areas and coastal areas with moderate salinity
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Outer surface of wind turbine tower/outer surface of engine room
|
C4
|
Secondary surface treatment
|
Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
||
|
Cold galvanizing compound
|
1
|
50
|
220
|
|||
|
Intermediate paint
|
1
|
120
|
||||
|
Polyurethane finish
|
1
|
50
|
||||
|
The inner surface of the wind turbine tower/the inner surface of the nacelle
|
C3
|
Secondary surface treatment
|
Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
|||
|
Cold galvanizing compound
|
2
|
80
|
180
|
|||
|
Intermediate paint
|
1
|
100
|
||||
|
Ⅳ: Industrial areas with high humidity and harsh atmospheric environment, coastal areas with high salinity
|
Outer surface of wind turbine tower/outer surface of engine room
|
C5
|
Secondary surface treatment
|
Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
||
|
Cold galvanizing compound
|
1
|
60
|
320
|
|||
|
Intermediate paint
|
2
|
200
|
||||
|
Polyurethane finish
|
1
|
60
|
||||
|
The inner surface of the wind turbine tower/the inner surface of the nacelle
|
C4
|
Secondary surface treatment
|
Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
|||
|
Cold galvanizing compound
|
1
|
60
|
260
|
|||
|
Intermediate paint
|
2
|
200
|
||||
|
Ⅴ:Marine atmosphere
|
Outer surface of wind turbine tower/outer surface of engine room
|
CX
|
Secondary surface treatment
|
Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
||
|
Cold galvanizing compound
|
1
|
60
|
340
|
|||
|
Intermediate paint
|
1
|
220
|
||||
|
Polyurethane finish
|
1
|
60
|
||||
|
The inner surface of the wind turbine tower/the inner surface of the nacelle
|
C4
|
Secondary surface treatment
|
Sandblasted to Sa2.5 level, surface roughness is Rz 50~80µm
|
|||
|
Cold galvanizing compound
|
1
|
60
|
260
|
|||
|
Intermediate paint
|
2
|
200
|
||||
|
Flange
|
|
Cold galvanizing compound
|
2
|
80~120
|
|
|
|
Flange bolt hole
|
|
Cold galvanizing compound
|
2
|
80~120
|
|
|
|
Fastener
|
|
Cold galvanizing compound
|
2
|
80~120
|
|
|
|
Platform
|
|
Cold galvanizing compound
|
2
|
80~120
|
|
|
Wind Power Equipment Maintenance Coating Reference System >>
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Examples Of Painted Parts
|
Protection Plan
|
Road Number
|
Thickness(μm)
|
|
Bolts and flanges
|
Surface pretreatment
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Sandblasting and rust removal reach Sa2.5 level
|
|
|
Cold galvanizing compound primer
|
1
|
80-120
|
|
|
Tower
|
Surface pretreatment
|
Sandblasting and rust removal reach Sa2.5 level
|
|
|
Cold galvanizing compound primer
|
1
|
80
|
|
|
Epoxy Mica Intermediate Paint
|
1
|
60-80
|
|
|
Fluorocarbon topcoat
|
1
|
60
|
|
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